|Place of Origin:||JIANGSU CHINA|
|Brand Name:||Welding wire production equipment|
|Minimum Order Quantity:||1500T/Y CO2 welding wire|
|Packaging Details:||plastic bag|
|Delivery Time:||60days after receiving order and deposit|
|Payment Terms:||T/T 30% deposit，70% rest payment before shipment|
|Items:||3000T/Y||Welding Speed:||≧max 120rows/min|
600kw Ø5.5mm rolling welded wire mesh machine with 220v Welding Wire machine
№2 Ф500mm Trunk-type Unloading Machine
The speed mach with Wire drawing machine.Single layer take-up,The surface of drum plat WC.Dia of drum is 560mm, take-up plate is 500kg, The machine have: 2 take-up plate,2 wheel Barrow.Motor : 15KW
production equipment parameter
1. Wire material surface pre-treatment
1.1 high shelf pay-off:Put a wire rod, without motor
1.2 Scribble and automatic stop switch: wire out
of the pay-off machine through the steel ring with
a diameter of 200 mm, if a few circle wire
entwined, steel ring that was taken to the other
side, t the bottom of the stroke switch will send
signals, and the entire line emergency stop.
1.3 Repeated bending mechanical shell and
wire ball strong scrubbing device: the wire rod
at least six direction perpendicular(National
initiative)Bending heat treatment to strip iron
oxide on the surface of the wire.
Eight peeling wheel,
material: ZG45 steel, hardness of HRC50, Wheel
inner diameter Ф 115 --- Ф 120mm.
Wheel service life of 6000 hours. After
peeling ,the wire through period of tapered hole, use wire clean ball strongly wipe the
surface of wire rod, and does not damage
the wire surface, reduce the waste into the electrolytic pickling tank, ensure the
effect of pickling, facilitate drawing; By pressure cold water irrigation and block and
impurities, rust on the surface of the wire rod export high-pressure gas blowing
device, reduce by wire out of the water.
The advantages and disadvantages of two kinds of take-up machine
The advantages of I-Spool take-up machine:I-Spool steel wire into Fine wire drawing production line, the pay-off machine 100% not disorderly silk；
The advantages of Trunk-type Unloading Machine:steel wire Good cooling,When Fine wire drawing ,wire break is very little,so Good quality of welding wire,Don't need a lot of Ф800mm I-Spool.Please select a user.
(18) Safe system:
① start up limit function of opening up the protection cover, unresetting fixed-length,
insufficient air pressure, unresetting brake(when open up the
protection cover, the equipment is in inching condition
② automatic shutdown when line broken, and assure wire not be broken；
③ pull rope siwtch can realize crash stop conviently and fast
④ main operation desk, pay off and take up machine have mushroom emergency
push button switch, emergency stop time consuming ≤5S (quick stop≤15S,normal
(19) Lighting system
wire drawing machine design with low voltage 24 v LED lighting system, is
advantageous for the cloudy day or night can clearly see the wire drawing the
status quo, lighting switch is located in the touch screen, easy to open or close
at any time
3 Fine wire drawing production line
LZ8/400 Straight line wire drawing machine
I-Spool Pay-off Rotary Pay-Off
(1) Ф800mm I-spool pay-off machine or rotary pay-off machine
(2) LZ8 /400strainght line wiredrawing machine(or seven joint combination)
(3) Tension stand
(4) Cleaning: water + machinery scrubbing+ sprinkling+ high pressure blowing
(5) Ф630mmI-Spool take-up machine
(6) Work station:man-machine interface control touch screen
(7) complete set electic control cabinet
3.3 Main technical parameters and main points:
(1) Maximum enter-wire strength≤1000MPa
(2) Maximum enter-wire diameter:Ф2.35mm
(3) Minimum enter-wire diameter:Ф0.8mm
(4) Maximum compression rate:88%
(5) Maximum drawing speed:20 m/s Normal drawing speed:15--18m/s
(6) Gas consumption and air pressure:1.0 m3/h Air pressure≥0.6Mpa
(7) Water consumption and pressure:5 m3/h Water pressure≥0.2Mpa
(8) Motor: drawing and take-up all adopt 11KW 50HZ AC frequency conversion motor
(9) Transmissions type:
① drive by Grade-1 or Grade-2 poweful banded wedge V-belt which has high efficiency
② each head has electromagnetic valve to control high efficiency aerobraking
(10) Tensionmachine :
① Tension wheel diameter:≥Ф320mm
② tension wheel material:it is the first who use aluminum alloy as material in
domestic, spray ceramic on working surface; the hardness is ≧HRC60 ,make it
has fine brightness and abrasion resistance, not only protect the wire not to be
hurt,but also ensure its useful life mre than two years.
(11) degreasing machine: machinery scrubbing, multiple Segment cone shaped hole, high pressure sprinkle washing ( sewage draining exit is designed on th
bottom of circulation pool )； repeating wrapping wheel material is ductile cast iron
(dia. Ф320)； machine body is 2.2m long.
Other and Control System :the same with wire drawing machineLZ6/560
(12) pay-off system:
№1. Ф800mm I-Spool pay-off machine
1. pneumatic clamping h-wheel, the top (back)
2. wheel support: double cone duplicate (no-shaft type),
3. the brake: pneumatic brake
4. speed control: mechanical damping pay-off
5. safety device: safety shield door
№2. rotary pay-off machine
Will be filled with steel wire of the wire frame in the middle of the shelf (like in the picture), extract steel wire drawing machine power, the shelf with pneumatic damping and emergency brake, to ensure that the pay-off and the wire drawing machine's first block always in sync.
production line technology parameters
|1||number of wire||10 lines|
|2||Designing production speed||3～6 M/S|
|4||Tractor roller diameter||φ300mm|
(1) φ630mm pay off machine:pneumatic top.Supplier supplies φ630mm I-spool
drawing,confirmed by two sideφ630mm.Pay-off machine can ensure 6m/s speed
(2) Every line sets elevated adjusted mechanical damping,constant tension wire pay
offguide stand.Self-adaption traction and
wire take-up speed,achieve constant
(3) Set wire take up,pay off stand total
6 sets,prevent long span wire pay off
(4) hot scrubbing tank: 3 m long, steel structure groove,.steel wool ,hot water mixed wipe the dirt on steel surface . Pipeline pump 1 set, 1 set of gas blowing. Steam heating, automatic heating temperature ≥80 ℃
(5) Electrolysis alkaline bath:2 sets tanks22m(11m×2).Adopt rectificate power12V×1500A,2sets.Cell body choose high quality steel plate.Alkali liquor uses steam heating,single cell body equips 2 sets heating tube,uniform heating.Single cell body equips heat-resisting axial flow double pump to lift alkali liquor,it is reliability.Alkali wash one tank sets 1 set air-blowing device,alkali wash two tank sets 2 stets air-blowing device
(6) Hot wash tank after alkali wash:Length is 4m,inside groove is made of
04 stainless steel ,outside welding with steel plate,thermal insulation material
Inside.steam heating,cleaning effect is good.Set 1 set air-blowing device,water
flusher device 1 set,axial flow pump 1 set.
(7) Electrolysis pickling bath:length is 11m.PP plastic tank,cell body choose
high quality PP plate.Adopts rectificate power 12V×1500A,1 set.Acid proof axial
double pump ,reliability is high,set air-blow device 1 set.
(8) Wash activated bath:length is 6m,(include activation 5m,water cleaning
tank 1m).PP plastic groove,cell body choose high quality PP plate.Acid proof axial flow
pump 1 set,air folw device 2 sets(activation and water cleaning each set),water flusher
device 1 set.
(9) Chemical plating tank:length is 11m,PP plastic groove,ell body choose high
quality PP plate.Below groove has stainless steel steam heat changer,control plating
solution temperature automatically(rated operation temperature20～30℃).Below
groove volume 4m3. Set non-contact prevent gagging air blow device and air blow
device each set,with acidproof axial compressor pump,high reliability
(10) Wash neutralize tank after coating:Lengthy 7m,divide into:①Cleaning
wash tank(2m))②Neutralize wash(3m)③Cleaning wash twice(2m) tripartite.PP plastic
tank,cell body adopts high quality PP plate.Part of neutralize wash with axial flow lift
pump 1set,air blow device 2 set(neutralize whiff,cleaning wash twice air blow)
(11) Hot wash tank:Cell body is made of 304 stainless steel ,4 m long, stainless
Steel tub and heat-resistant stainless steel corrosion resistant axial flow pump, steel
Support. Blowing device shall have a heat-resistant axial-flow pump sets, 3 sets of
Boiler Heating mode, control the heating temperature of 80 ~ 90 ℃.
(12) Dryer:10 meters in length, using electric heating tube heating or steam
heating, heat dissipation area of 80 m2, thermal cycling wind, a thermal insulation
layer, and control the heating temperature of 110 ~ 120 ℃.
(13) Inlet and outlet branching guide rack each 1 set,(total 2 sets),equip preventing
welding wire fall off device.Guide wheel outer diameter φ230mm.
(14)Each line sets bogie device 1 set,guide wheel outer diameter φ230mm
(15) Traction machine:welding wire roller dia φ300mm,hard alloy spraying roller
HRC≥60°comminution polishing,usage life 2 years,if groovingduring 2 years,replace
free.Set oil coiling die box which is horizontal tilt .Oil lubrication ,polycrystalline dies.
(16) take-up machine adopts pneumatic spool wheel, and a loss of pressure protection device, GP40 light bar wind displacement, frame type structure stiffness is good.
(17) Tank some other solutions:
The tub clapboard set U ceramic card, composite plate.
Alkali and acid tank of Yin and Yang plate alternate Settings, set up
electrolytic power supply, cleaning ability, energy saving.
Plastic tub motherboard is using the delta 16 mm high quality PP
modified plate firmly welded together.
Copper plating production line are all made of large capacity, low head axial-flow pump improve alkali, acid, hot water, recycling acid liquid such as water.
Copper plating production line of the convulsions system: the main exhaust pipe diameter 315 mm, convulsions, smooth, balanced, plating line waste steam after acid mist treatment device, the exhaust gas to clean emissions, environmental protection production.
1 use seal, integration of the whole machine design, introduction of foreign top technology, more advanced than similar products in the country. With high efficiency and low energy consumption, stable and reliable operation, simple operation and other characteristics. 2, can meet the needs of different specifications of the shape of a single product, or a combination of size matching diversified package 3, a power shake out device, to ensure that the packaging is not damaged 4, a special thermal insulation structure. Can not only play the role of the best energy-saving, and ensure operator safety, application of the equipment in welding consumables industry, with moisture, rust, prolong welding material storage features 6, adapt to PE, PVC, and other various heat shrinkable packaging materials.